{"id":7280,"date":"2022-12-23T10:58:52","date_gmt":"2022-12-23T09:58:52","guid":{"rendered":"https:\/\/www.accessafe.eu\/perimetra-functional-safety-for-the-upgrade-an-aluminum-processing-line\/"},"modified":"2026-05-19T11:30:22","modified_gmt":"2026-05-19T09:30:22","slug":"perimetra-functional-safety-for-the-upgrade-an-aluminum-processing-line","status":"publish","type":"post","link":"https:\/\/www.accessafe.eu\/en\/perimetra-functional-safety-for-the-upgrade-an-aluminum-processing-line\/","title":{"rendered":"Perimetra functional safety for the upgrade an aluminum processing line"},"content":{"rendered":"\n
Carcano Antonio SPA assigned ACCESS the project to develop the safety system for a new part of their production plant to be integrated with the pre-existing one. <\/h3>\n\n
The risk analysis and related specifications developed by the manufacturer of the new component were provided to Accessafe\u2019s technicians for the development of the layout and associated access controls in accordance with the PLr (in accordance with UNI EN ISO 13849:2016).<\/p>\n\n
Risk analysis and the new plant manufacturer\u2019s technical specifications were passed on to Access\u2019s engineers for the lay-out design with pertinent access control which respected PLr (as per UNI EN ISO 13849:2016).<\/p><\/p>\n\n
Indeed, the company\u2019s production process is entirely integrated and traceable from raw materials to end-product as required by GMP, UNI EN ISO 9001:2008 and UNI EN ISO 14001:04 standards: an example of quality and efficiency to assure customer satisfaction and environment protection.<\/p><\/p>\n\n<\/figure>\n\n<\/figure>\n\n
The safety guard layout was developed by Accessafe in accordance with the Machinery Directive 2004\/22\/EC and applicable regulations, following the Perimetra Functional Safety System for the turnkey safety integration of the plant.<\/p>\n\n
The order, which consisted of both the supply and mounting of the mechanical part and the supply of material, installation and cabling to the plant, was processed along with the scheduling of mechanic and electric technical staff intervention for a total of 8 working days from the material delivery date and for a total of three weeks from project acceptance.<\/p>\n\n
Functional tests were carried out at the end of set-up in the presence of the plant manufacturer and Carcano technicians, followed by the handing over of all documentation relative to certifications, instruction and maintenance manuals and technical data sheets.<\/p><\/p>\n\n
\n
\nLaying cables in plant backbones<\/figcaption><\/figure>\n<\/div>\n\n\n\n
\nInstallation of access doors and related sensor implantation with conduit wiring<\/figcaption><\/figure>\n<\/div>\n\n\n\n
\nInterfacing in prepared cabinet<\/figcaption><\/figure>\n<\/div>\n<\/div>\n\n
\n
\nAccess control system secure locked door condition integrated with push button panel with access request and sensor reset<\/figcaption><\/figure>\n<\/div>\n\n\n\n
\nProtections model Penta mesh 20×100 uprights section 60×60 with captive fastening according to EN ISO 14120<\/figcaption><\/figure>\n<\/div>\n\n\n\n
<\/div>\n<\/div>\n\n
The executive project Functional Safety<\/h2>\n\n<\/figure>\n\n
The Perimetra Functional Safety detailed design was developed according to the block diagram characteristic of this innovative Accessafe service, which is also available to customers on a partial basis: Risk assessment and verification, and RES, Detailed design of the perimeter protection system, Supply of mechanical and electronic components, Installation and wiring, Functional testing, Training, Issuance of technical documentation, Scheduled post-sales support.<\/p>\n\n<\/figure>\n\n
Regulatory insight from Marco Vaccarone CMSE\u00ae Certified Machinery Safety Expert<\/strong>Functional Safety Manager<\/em><\/p><\/p>\n\n
During the review of the specifications resulting from the manufacturer’s risk analysis delivered to us for the evaluation and development of the securing project, I was able to collaborate with the engineers who had developed it because there was a risk consideration to the achievement of PLr that could have subjected the related certification to litigation. The required PL was equal to “d,” and to achieve it, an electro-lock with a latch system for mechanical failure exclusion was planned: guaranteeing this performance would have resulted in the manufacturer having to demonstrate that it had complied with the failure exclusion requirements of UNI EN ISO 13849-2:2013 (Table A.4) and that the maximum actuator engagement speed required by the device manufacturer would not be exceeded under any circumstances.<\/p><\/p>\n\n<\/figure>\n\n
In view of this consideration, it was decided to modify the design by applying electro locks and sensors with transponder technology to ensure the achievement of PLr without fault exclusion.<\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"
Carcano Antonio SPA assigned ACCESS the project to develop the safety system for a new part of their production plant to be integrated with the pre-existing one. <\/p>\n","protected":false},"author":2,"featured_media":2969,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[121],"tags":[354],"class_list":["post-7280","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-projects","tag-consultancy-engineering"],"yoast_head":"\n
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