{"id":7687,"date":"2022-12-23T10:21:20","date_gmt":"2022-12-23T09:21:20","guid":{"rendered":"https:\/\/www.accessafe.eu\/guard-fencing-of-a-piston-rod-production-line\/"},"modified":"2026-07-17T11:30:32","modified_gmt":"2026-07-17T09:30:32","slug":"separacion-de-la-linea-de-produccion-de-bielas","status":"publish","type":"post","link":"https:\/\/www.accessafe.eu\/es\/separacion-de-la-linea-de-produccion-de-bielas\/","title":{"rendered":"Separaci\u00f3n de la l\u00ednea de producci\u00f3n de bielas"},"content":{"rendered":"\n
C\u00f3mo proteger la maquinaria y mejorar los resultados del ciclo de producci\u00f3n<\/h3>\n\n
<\/p>\n\n
Cuando hay que controlar al mil\u00edmetro los ciclos de producci\u00f3n para evitar piezas defectuosas, el an\u00e1lisis del proceso de producci\u00f3n debe ir de la mano del an\u00e1lisis de riesgos para definir el dise\u00f1o de protecci\u00f3n perimetral m\u00e1s eficaz y garantizar la m\u00e1xima seguridad con el m\u00ednimo impacto en el ciclo de trabajo.<\/p>\n\n
Los sistemas de protecci\u00f3n perimetral desarrollados por Accessafe seg\u00fan la norma EN 13849-1 eliminan por completo las piezas defectuosas que se generan en caso de parada de emergencia.<\/strong><\/p>\n\n<\/figure>\n\n
La fabricaci\u00f3n de componentes mec\u00e1nicos para el sector de la automoci\u00f3n es uno de los \u00e1mbitos en los que destaca la industria italiana y uno de los m\u00e1s sensibles a las cuestiones de seguridad, que est\u00e1n en constante evoluci\u00f3n. Queremos centrarnos en los aspectos relacionados con la fabricaci\u00f3n de bielas, que exigen la m\u00e1xima precisi\u00f3n geom\u00e9trica y un control minucioso de los ciclos de producci\u00f3n. Para conseguir estos resultados, se necesita un entorno de trabajo que sea un referente en cuanto a limpieza y seguridad de los procesos. <\/p>\n\n
Seg\u00fan las pr\u00e1cticas t\u00e9cnicas en materia de seguridad, \u00abcuanto m\u00e1s compleja es la instalaci\u00f3n, m\u00e1s r\u00e1pidos son sus tiempos de respuesta y m\u00e1s hay que centrar la seguridad en el per\u00edmetro de la m\u00e1quina\u00bb, de modo que esta puede seguir funcionando sin interferencias, pero al mismo tiempo permite al personal supervisar de cerca el proceso de producci\u00f3n.<\/p>\n\n
En el caso del sistema de protecci\u00f3n perimetral, Accessafe ha tenido que tener en cuenta estas necesidades espec\u00edficas, dise\u00f1ando las protecciones con el m\u00e1ximo coeficiente de transparencia y con sistemas pr\u00e1cticos para el transporte de las piezas y los residuos.<\/p>\n\n
La instalaci\u00f3n est\u00e1 formada por varias estaciones de trabajo que se suceden a lo largo del ciclo de conformado y acabado, y que cuentan con un robot manipulador para cargar las piezas, que se desplaza por un carril de 25 metros de longitud, mientras que la descarga de las piezas acabadas y los desechos se realiza por la parte trasera, mediante el movimiento de cestas en las que convergen peque\u00f1as cintas transportadoras.<\/p>\n\n
En el marco m\u00e1s amplio de la Directiva sobre m\u00e1quinas 42\/2006 se han definido las distancias de seguridad para evitar que las extremidades superiores lleguen a zonas peligrosas \u2014UNI 13857: 2008. Por eso, como riesgo m\u00e1s inminente, hemos medido el radio de acci\u00f3n del robot cartesiano y, en funci\u00f3n de eso, hemos establecido la f\u00f3rmula para calcular la altura y la distancia m\u00ednima de las protecciones.<\/p>\n\n
Los paneles de protecci\u00f3n instalados cumplen con la norma sobre los requisitos generales para el dise\u00f1o y la construcci\u00f3n de protecciones fijas y m\u00f3viles \u2014UNI EN 953; 2009\u2014 gracias al uso del sistema de fijaci\u00f3n Meta con certificaci\u00f3n CE<\/strong>.<\/p>\n\n
Los accesos se han dise\u00f1ado teniendo en cuenta las necesidades de la producci\u00f3n, es decir, retrasar la apertura de las puertas tras la solicitud de entrada para garantizar que termine el ciclo de producci\u00f3n en curso y no se estropeen las piezas que est\u00e1n en producci\u00f3n, adaptando los interruptores al m\u00e1ximo nivel posible seg\u00fan la norma EN 13849 y eligiendo una serie de sensores Euchner TP1 con rel\u00e9s de seguridad y gesti\u00f3n de exclusi\u00f3n de fallos en PLD, del tipo con solenoide para la retenci\u00f3n electromagn\u00e9tica del actuador hasta que llegue la orden de apertura desde el PLC de la m\u00e1quina.<\/strong><\/p>\n\n
Una vez terminado el montaje y comprobado el funcionamiento de los interruptores y los mandos, Accessafe ha concedido la certificaci\u00f3n CE como componente de seguridad de la protecci\u00f3n perimetral asociada a la m\u00e1quina, que en ese momento se incorpor\u00f3 al ciclo de producci\u00f3n diario, resolviendo as\u00ed el problema de las piezas defectuosas que se generaban cada vez que se produc\u00eda una parada de emergencia.<\/strong><\/p>\n\n
Caracter\u00edsticas del producto instalado:<\/strong><\/p>\n\n
\n
Paneles modulares de la l\u00ednea PENTA, relleno de malla de 20×100 con alambre de 3 mm. Marco del panel T20, color negro RAL9005, altura 1900<\/strong><\/li>\n\n\n\n
Montantes patentados Meta, secci\u00f3n 60×60, seg\u00fan la nueva Directiva de M\u00e1quinas 42\/2006, color amarillo RAL018, h 2020<\/strong><\/li>\n\n\n\n
Accesos con cerraduras electromagn\u00e9ticas Euchner TP1 de accionamiento positivo con contacto de dos canales y solenoide.<\/strong><\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"
Los sistemas de protecci\u00f3n perimetral desarrollados por Accessafe seg\u00fan la norma EN 13849-1 eliminan por completo las piezas defectuosas que se generan en caso de parada de emergencia.<\/p>\n","protected":false},"author":2,"featured_media":6794,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[124],"tags":[371],"class_list":["post-7687","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-projects-es","tag-safeguarding"],"yoast_head":"\n
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