We offer comprehensive solutions for the design, construction, and upgrading of electrical panels and safety control panels, ensuring full compliance with European regulations and international standards.
Verification of equipotential circuits and of stopping times of safety devices, as well as the survey and design of updated electrical diagrams, to ensure safety, reliability, and traceability in your industrial plants.
- Construction and Upgrading of Electrical Safety Panels and Control Systems (learn more about the service)
- Verification of Equipotential Circuits (learn more about the service)
- Verification of Stopping Times (learn more about the service)
- Survey and Drafting of Electrical Diagrams (learn more about the service)
Construction and Upgrading of Safety Electrical Panels and Control Systems
We provide integrated solutions for the design and construction of new electrical panels, as well as for the functional and regulatory upgrading of existing safety electrical and control cabinets, ensuring high safety standards, operational reliability, and full compliance with European directives and relevant international standards.
We design and manufacture certified safety electrical panels, developed with architectures based on Safety PLCs, programmable modules, and electromechanical safety logics, also handling installation, testing, and commissioning phases. Our projects comply with the requirements of the Machinery Directive 2006/42/EC and harmonized sector standards, including EN ISO 13849-1/-2, IEC 62061, and IEC 60204-1. Solutions can be integrated into safety upgrades for machines and plants or provided as customized safety systems.
We carry out revamping interventions on cabinets and control systems, updating hardware and software components and aligning them with current regulatory standards. Following a preliminary technical analysis, activities can be performed either at the customer’s production site or in our equipped facilities.
We also offer a scheduled maintenance service, aimed at maintaining safety performance and reliability of the systems over time, ensuring operational continuity and reducing the risk of plant downtime.
Verification of Equipotential Circuits
The safety of electrical systems is an essential requirement, especially for machines and electrical panels that must comply with strict regulatory standards. Through our equipotential circuit verification service, we ensure systems comply with the requirements of IEC/EN 60204-1 and IEC/EN 61439-1-2, fully meeting functional safety requirements.
Checks are carried out using certified and multifunctional instrumentation, compliant with international metrological standards and capable of covering the full range of tests required by regulations. This allows us to validate the continuity of the equipotential protection circuit and to perform advanced tests, such as dielectric strength up to 5100 V, earth resistance measurement, and verification of protection against indirect contact.
The diagnostic activity also allows us to:
- verify the efficiency of residual current devices (RCDs);
- measure insulation resistance up to 1000 V;
- detect leakage current;
- check the coordination of hermal-magnetic protection and fuses;
- monitor advanced operating parameters such as phase sequence, residual voltage on capacitive elements, and overall system performance through direct functional tests.
At the end of the activities, a technical test report is issued, documenting in a traceable manner all tests performed, measured parameters and compliant results with respect to regulatory limits. The document serves as an official reference for system validation and highlights any non-conformities and corrective actions to be taken.
In this way, we guarantee a complete, objective, and regulatory-compliant assessment, supporting the customer in all phases of safety and certifying their electrical systems.
Stop timing Testing
o ensure operator safety and compliance with current regulatory requirements, it is essential to carry out periodic checks and functional tests on protective devices, in accordance with EN ISO 13855.
This provision applies to all safety devices within the scope of the standard, including: light curtains, laser scanners, safety radars, optical and capacitive sensors, safety mats and edges, as well as other equivalent systems designed to protect operators from hazardous areas.
The service includes:
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- the identification and classification of each safety function present on the machine or system;
- instrumental measurement of the actual stopping time, performed with certified and calibrated equipment according to metrological standards;
- calculation and verification of the correct positioning of protective devices with respect to the hazardous area, in accordance with the criteria defined by EN ISO 13855;
- drafting of a technical verification report, complete with results, assessments, and any recommendations for corrective or improvement actions.
The outcome of these activities provides the customer with an objective, traceable, and standards-compliant assessment, ensuring full legislative compliance and a high level of safety for operators.
Survey and Drafting of Electrical Diagrams
We offer a professional service for the survey and design of electrical diagrams, an essential activity to ensure order, traceability, and safety in industrial plants.
Through detailed inspections and, if necessary, the use of measuring instruments, we are able to accurately reconstruct the functional status of existing systems.
The result is formalized in complete and updated technical documentation, including functional, circuit, and interconnection diagrams, compliant with IEC/EN 60204-1, IEC/EN 61439-1/-2, and functional safety guidelines according to EN ISO 13849-1/-2.
Electrical diagrams are a fundamental tool for preventive and corrective maintenance, as well as for any future modifications or upgrades, enabling quick, safe interventions fully compliant with applicable regulatory standards. Furthermore, the produced documentation allows for compliance with traceability and technical audit requirements demanded by industry regulations and certifications.
WE FOLLOW ALL STAGES OF THE PROJECT FROM RISK ANALYSIS TO SAFE PLANT COMMISSIONING.
Due Diligence Machinery Park
Documentation conformity check, audit at the client’s premises and drafting of the report which identifies obvious faults and suggest solutions for mitigation and an approximate budget.
CE Audit
Technical and documentary inspection aimed at verifying the conformity of the machinery with the requirements of the Machinery Directive 2006/42/EC.
Risk Assessment
Identification and analysis of hazards, risk assessment and definition of simplified or UNI EN ISO 12100 conformant mitigation measures.
Safety Design
Design of safety components and safety logic systems required for upgrading, drawings, component list, maintenance schedule.
Safety Compliance
According to the safety design, technical intervention on the machinery to restore conformity and trial run.
Safety Function Validation
Execution of the validation process for safety systems and protective measures implemented on machinery or production lines, in compliance with current regulations and standards.
Determination and calculation of safety function performance and safety matrix
Execution of analysis, design, and verification of the safety functions of machines and plants, in accordance with the EN ISO 13849-1 standard, and preparation of the Safety Matrix for mapping safety measures.
Safety software validation
Execution of the safety software validation process, aimed at ensuring that functions controlled by programmable logic are correctly designed, implemented, and compliant with applicable standards.
CE Marking
Support in drafting and collecting all relevant documentation to achieve CE marking.
Electrical equipment services for machinery
Complete solutions for the construction of electrical panels and safety control panels, with inspections and designs aimed at ensuring safety, reliability, and full compliance with European regulations and international standards.
DUE DILIGENCE MACHINERY PARK
RISK ASSESSMENT
SAFETY DESIGN
SAFETY COMPLIANCE
SAFETY FUNCTION VALIDATION
