Safety Design is our service that includes the design of technical solutions, including the choice of mechanical, electrical, pneumatic, and hydraulic components, as well as the logic necessary for machine safety adjustments.
In the case of new machinery, we support the design engineers to ensure correct integration of safety solutions from the design phase, all in compliance with current regulations and based on the previous risk assessment.
Safety Design includes:
- Electrical, pneumatic, and hydraulic schematics
- Definition of technical specifications and HW architecture
- Definition of operating logic
- List of safety components (Safety devices) accompanied by their technical data sheets and recommended maintenance intervals
- Verification of required PL
- 3D layout of safety guards: Design of fixed and movable perimeter guards and machine-mounted guards to ensure safety during operation.
- Study of the implementation of safety systems: We design solutions that allow the implementation of such systems without compromising productivity. This includes devices for machine stopping and safe energy cutting from electrical, hydraulic, pneumatic, or other sources.
Our technicians work closely with machine operators to determine and agree on the best safety solutions. A well-structured and detailed safety design saves time and money, avoids potential downtime, and ensures compliance with current regulations.
WE FOLLOW ALL STAGES OF THE PROJECT FROM RISK ANALYSIS TO SAFE PLANT COMMISSIONING.
Due Diligence Machinery Park
Documentation conformity check, audit at the client’s premises and drafting of the report which identifies obvious faults and suggest solutions for mitigation and an approximate budget.
CE Audit
Technical and documentary inspection aimed at verifying the conformity of the machinery with the requirements of the Machinery Directive 2006/42/EC.
Risk Assessment
Identification and analysis of hazards, risk assessment and definition of simplified or UNI EN ISO 12100 conformant mitigation measures.
Safety Design
Design of safety components and safety logic systems required for upgrading, drawings, component list, maintenance schedule.
Safety Compliance
According to the safety design, technical intervention on the machinery to restore conformity and trial run.
Safety Function Validation
Execution of the validation process for safety systems and protective measures implemented on machinery or production lines, in compliance with current regulations and standards.
Determination and calculation of safety function performance and safety matrix
Execution of analysis, design, and verification of the safety functions of machines and plants, in accordance with the EN ISO 13849-1 standard, and preparation of the Safety Matrix for mapping safety measures.
Safety software validation
Execution of the safety software validation process, aimed at ensuring that functions controlled by programmable logic are correctly designed, implemented, and compliant with applicable standards.
CE Marking
Support in drafting and collecting all relevant documentation to achieve CE marking.
Electrical equipment services for machinery
Complete solutions for the construction of electrical panels and safety control panels, with inspections and designs aimed at ensuring safety, reliability, and full compliance with European regulations and international standards.
DUE DILIGENCE MACHINERY PARK
RISK ASSESSMENT
SAFETY DESIGN
SAFETY COMPLIANCE
SAFETY FUNCTION VALIDATION
CE MARKING
DUE DILIGENCE MACHINERY PARK
RISK ASSESSMENT
SAFETY DESIGN
SAFETY COMPLIANCE
SAFETY FUNCTION VALIDATION
